How Much Does A T-Shirt Weigh?

How much does a T-shirt weigh? What is the average weight of a T-shirt? Is it heavier or lighter than other types of clothing?

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T-shirts are a staple of every wardrobe. They come in various styles, colors, sizes, and weights. Some shirts are light enough to wear under a jacket, while others are heavy enough to double as a blanket.

In this article, we will be exploring the weight of a t-shirt, answering all your queries on the topic. 

How Much Does A T-Shirt Weigh

Why Does T-shirt Weight Matter?

The answer to this question lies in the fact that you can use different types of clothes for different purposes. For example, if you want to look smart at work, then you need to dress up. 

On the contrary, if you just want to relax after a long day’s work, then you don’t have to worry about dressing up. In both cases, however, you would still like to feel comfortable. This is where the importance of weight comes into play. 

If you are wearing a lightweight shirt, then you won’t feel hot even when you go out in the sun. On the contrary, a thick cotton shirt will make you sweat profusely. So, it makes sense to know how much each type of shirt weighs.

How Does Shirt Size Affect Weight?

Size matters! A large size shirt may not fit well on you, but it will definitely weigh more. Similarly, a small size shirt might be too tight for you, but it will weigh less.

The reason behind this is simple: the larger the area covered by a piece of fabric, the more material there is. Therefore, a larger shirt will weigh more than a smaller one.

Now, let’s take an example. Let us say that you buy a medium sized t-shirt from a store. It has a length of 27 inches and a width of 17 inches.

Based on these measurements, the total area of the shirt is 568 square inches. To find the weight of such a shirt, divide its total area (568) by its thickness (0.5 inch). That gives you a value of 114 grams.

However, if you buy a large sized t-shirt instead, then the area covered by the same amount of cloth will be 936 square inches. The ratio between the two areas is 1.4 times higher. Thus, dividing the area by the thickness results in a value of 170 grams.

So, What Does this Mean?

Well, if you wear a large sized shirt, you will feel hotter because it covers a bigger area. But, it will also weigh more than a medium sized shirt. Hence, you should always choose the right size based on your needs.

Why Does this Matter?

The weight of a shirt matters a lot, especially if you are someone who is interested in the manufacturing process.

Many people are very interested in creating their own t-shirts and because of this it is important to know about weight. This is something we will be exploring further within this article.

What Are The Different Types Of Shirts And Their Weights?

There are many kinds of clothes available in the market today. You may ask what kind of clothes are there? Well, here are some examples:

  • Cotton T-Shirts
  • Polyester T-Shirts
  • Denim Shirts
  • Polo Shirts
  • Dress Shirts

Now let’s see which one of them has the highest weight.

Weight of Cotton T-Shirt

A cotton t-shirt is considered to be very light because it is made from 100% natural fibers. On average, you will find a cotton t-shirt weighing around 5.5 ounces or 130 – 150 grams.

Furthermore, cotton does not contain any synthetic materials and is breathable enough to keep you cool during summer. Because of its light weight, it is advisable to buy a good quality cotton t-shirt only for summer.

Weight of Polyester T-Shirt

Polyester is another popular material used to manufacture t-shirts. These shirts are usually more durable than cotton ones. However, they tend to get wrinkled quickly.

Hence, it is better to wash these shirts regularly. Also, polyester t-shirts are less expensive compared to cotton ones.

When it comes to weight, this can vary depending on whether it is pure polyester or made up of a blend. On average, the most you can see a polyester shirt weighing is 6 ounces.

Weight of Denim Shirt

Denim shirts are quite popular among men. They are generally thicker than cotton shirts, weighing as much as 32 ounces.

Because of their thickness, denim shirts are known to last longer than cotton ones. However they are more expensive compared to cotton shirts.

Weight of Polo Shirt

Polo shirts are similar to polos. They are made from cotton and are designed to keep the wearer warm meaning that you should expect the same weight from a polo shirt as you would with a cotton shirt.

But, to be more specific, the average weight of a men’s polo shirt can be as much as 8 ounces.

Weight of Dress Shirt

Dress shirts are thin and are mostly worn by women. They are usually made from silk. Because of this, the weight of this type of shirt will be much lighter, not meeting the thickness of a denim or polyester shirt.

Typically, a dress will weigh around 8 ounces.

How Much Does A T-Shirt Weigh?

When speaking about the weight of a t-shirt, there are many factors which need to be appreciated. This includes the size of the shirt, who it is for (adult, child,) any print which is on it. 

Most manufacturers don’t list the weights of shirts, nor do most manufacturers tell us how much fabric is used to make each shirt, however it is always handy to know these details.

There are some reasons why knowing the weight of a shirt is important. It is important to know the weight of your shirt to avoid confusion, especially if you are needing to transport or ship off. 

It is also necessary to know the weight if you are wanting to create and manufacture a shirt of your own. Making shirts are very possible and are becoming more and more popular, whether that be to sell as merchandise on websites or simply as a present.

So, how much does a t-shirt truly weigh?

To summarize, you will find an adult t-shirt weighing between 3 oz and 7 oz. However, you may also want to regard how much fabric you will need to buy if making your own shirt.

Weighing the fabric helps you determine the number of yards you should buy.The size of a t-shirt is measured in “linear yards” or “linear meters.”

A linear yard equals 0.9 meters or about 30cm.

A linear meter equals 1.09 yards or about 39cm.

Average shirt sizes include S, M, L, XL, XXL, XXXL, and custom sizes. On average, a man’s shirt contains about 3 yards of fabric, while a woman’s shirt contains around 4.5 yards of fabric.

It is clear that there is much that goes into the weight of a shirt. 

Does Fabric Material Affect Weight of a T-Shirt?

Another thing that affects the weight of a t-shirt are the fabric materials used to manufacture it. Here are some common fabrics used to make t-shirts:

  • 100% Cotton
  • 90% Cotton + 10% Polyester
  • 70% Cotton + 30% Polyester
  • 50% Cotton + 50% Polyester
  • 90% Polyester
  • 70% Polyester + 30% Cotton
  • 50% Polyester + 50% Cotton

There are other types of fabrics but these are the most commonly used ones.

The weight of a t-shirt depends on the percentage of cotton or polyester used in the manufacturing process.

Lightweight T-shirts are usually made of 100% cotton. Medium weight shirts are often made of 50% cotton and 50% polyester. Heavyweight T-shirts are typically made of 90% cotton and 10% polyester.

The thread count refers to how many threads are used to make each inch of fabric. A higher number indicates more threads per inch.

Clothes can be heavy or light depending on what type of fabric you use and synthetic fabrics are much lighter than natural ones.

Furthermore, there are plenty of other factors which affect a shirt’s weight such as: adding pockets, adding images, other decoration – this all increases the weight.

What To Think About When Considering Type of Shirt

When stopping to consider which type of shirt is best, there is much more to think about than weight alone. It should be known that the weight of a shirt can also have an affect on the fit.

Lightweight shirts tend to cling to your body more than heavy shirts. Moreover, lightweight shirts are also very transparent. T-shirts are medium-weight fabrics similar to lightweight fabric and lightweight fabric is thinner than heavyweight fabric. 

How Is T-Shirt Weight Advertised?

Most companies advertise their products by using different weights. For example, if they have a 100% cotton shirt, they will state that it is “lightweight” or “medium weight”.

If they have a 100% polyester shirt, they will say it is “heavyweight” or “extra thick”. However, there is no standard for this classification. 

What Is the Difference Between Cotton and Polyester?

Cotton and polyester are both synthetic fibers. They are manufactured from petrochemicals. Both are durable and strong.

However, they differ in terms of texture, color, durability and price. Cotton is a natural fiber which means it comes from plants. It has an average thickness of 0.3mm (0.01 inches).

Its main advantages include its softness, comfortability and ease of care. However, cotton is susceptible to shrinkage. This makes it hard to fit properly. It is also prone to damage.

Polyester is manmade and therefore considered artificial. It is stronger than cotton. It has an average diameter of 1.7mm (0.07 inches) and is resistant to shrinking and tearing.

Because of its strength, it is suitable for clothing that needs to withstand rough treatment. However, polyester is not as comfortable as cotton because it feels stiffer.

It tends to trap moisture against the skin. This causes discomfort.

Both cotton and polyester are good choices for making t-shirts. Choose one based on your personal preference.

What Are the Different Types of Fabrics Used to Make T-Shirts?

Fabric is classified into two categories: Natural and Synthetic. Natural fabrics are made from plant fibers like cotton, linen, wool and silk.

These are generally expensive but are known for being long lasting and easy to maintain. Synthetic fabrics are made from petroleum-based chemicals.

They are cheaper than natural fabrics but don’t last as long. Most people prefer synthetic fabrics because they are less expensive.

Does T-Shirt Weight Affect Shipping Cost?

How Much Does A T-Shirt Weigh

Yes. When you order a product, the shipping cost depends on the weight of the item. To calculate the shipping cost, we need to know the total weight of the package.

This includes the weight of the box plus the weight of the contents inside the box. The heavier the box, the more costly it is to ship. Therefore, it’s important to choose a size that fits well.

The Different Types of Printing

Every shirt has a unique touch and many of them choose to have print on their clothing.

Not everyone will know, but printing style can have an impact on the weight of the shirt, so it is necessary to cover the types of printing available and how it affects weight.

The two main types of printing isn screen printing and digital printing. Both of these forms of printing differ, not only in the way it is done but in weight as well.

What Is Screen Printing?

Screen printing is a popular method of applying designs onto textiles. In screen printing, a mesh or stencil is placed over the textile surface.

Ink is then applied through the mesh openings. After removing the mesh, the ink remains only where there were no mesh holes. This technique allows for very fine detail and precise placement of colors.

Screen printing on t-shirts is a great way to add a unique touch to your wardrobe. You can have your own custom t-shirt printed using any kind of image or graphic.

If you’re looking to get something special done, screen printing is a great option. It’s also an economical choice since you can save money by ordering just a few items at a time.

There are many different types of screens available. Each type of screen is designed for a specific purpose. For instance, some screens are designed to work with light colored inks; whereas others are designed to work with dark colored inks.

Is Screen Printing Safe?

Screen printing has been around for decades now. As a result, most companies offer quality products that do not pose health risks.

However, when working with screen printing, it is always advisable to follow safety precautions. First, ensure that all equipment is clean before starting.

Second, wear protective clothing including gloves and eye protection. Third, keep children away from the area where the printing will take place. Finally, never eat or drink near the area where the printing takes place.

What Is Digital Printing?

Digital printing is another popular method of printing t-shirts. Unlike screen printing, digital printing does not require a mesh or stencil.

Instead, the design is created digitally and transferred directly to the shirt. This process eliminates the possibility of smearing ink onto other parts of the garment.

The biggest advantage of digital printing is that it allows you to use high resolution graphics. High resolution means that each pixel on the image is very small.

This makes the image look crisp and clear. When you combine this with the fact that you can print multiple colors in a single pass, you end up with a product that looks amazing.

The downside of digital printing is that the cost is higher than screen printing. In addition, you cannot change the size of the design after it’s printed.

You may be able to resize the image if you use a photo editing software but the final product won’t be as good.

Does The Printing Style Affect The T-Shirts Weight?

You may be curious as to if the print on shirts can affect weight – well, the answer to this is yes. Although it may come as a surprise, printing style can indeed affect a t-shirt’s weight through the paint, ink or the plastic used to create the printed image.

Some prints use lighter materials while others use heavier ones.

The best way to determine what type of fabric to use is to match the design with the material you want to use. For example, if you want to use a patterned print, then you should go for a lightweight material such as cotton.

On the other hand, if you want to make a solid print, then you should opt for a heavy duty material such as polyester.

When it comes down to comparing screen print and digital print, it has been discovered that screen printing has a larger impact on the overall weight. Screen printing uses more ink or paints than digital, resulting in a lot of weight.

On the other hand, digital printers use thinner ink or paint, so there is less weight. Digital prints are lighter than screen printed ones.

Do I Need Special Equipment To Print My Own T-Shirt?

If you want to print your own t-shirt, you don’t necessarily need specialized equipment. All you need is a computer with an internet connection, a printer and access to a website that offers free online services.

There are several websites out there that allow you to upload images and select the size, color and quantity of t-shirts you wish to order.

These sites usually provide instructions on how to proceed once you’ve uploaded your files.

What Kinds Of Designs Can Be Printed on T-Shirts?

T-shirts are versatile pieces of apparel. They can be worn casually or dressed up depending on the occasion. Because of their versatility, they can be customized to suit almost every occasion.

You can customize them to reflect your personality or even express your political views. The possibilities are endless!

T-shirts are affordable. With the right design, you can create a personalized item that will last for years. You can choose from hundreds of designs that range from funny sayings to cute animals.

Whether you’re planning to give as a gift or simply make one yourself, you’ll find plenty of options here.

How To Make Your Own T-Shirt

How Much Does A T-Shirt Weigh

Now you know what to look for when it comes to weight and how material and print design can affect weight, you can now think about making a t-shirt for yourself.

Doing so is very easy and only takes a few simple steps.

1) Select a Design

There are many different kinds of designs available. You can choose from simple slogans to complex illustrations. Choose something that suits your personal taste.

2) Pick the Fabric

Once you have chosen a design, you can start looking for fabrics that would work best with it. If you are going for a solid print, then choose a lightweight fabric such as cotton.

If you want a patterned print, you can opt for a thicker material such as polyester or spandex.

3) Measure Yourself

Once you have picked the fabric, you can measure yourself. This will help you decide which sizes you need.

It’s important to get the correct measurements because you don’t want to end up with a shirt that doesn’t fit properly.

4) Order Online

You can order your custom made t-shirt online through most major retailers. Just follow the instructions provided by the retailer and you will soon receive your new favorite piece of clothing.

5) Wear It

Wear your new t-shirt proudly knowing that you created it yourself. You can also wear it to class or hang it up at home as a reminder of all your hard work.

Is Digital Printing Or Screen Printing Better For A T-Shirt?

Digital printing has become increasingly popular in recent years. Many people prefer this method over screen printing because it allows them to produce more items than screen printing.

However, digital printing does not offer the same level of quality as screen printing. In addition, it can take longer to complete orders than screen printing.

Therefore, if you plan to produce large quantities of shirts, it may be better to use screen printing rather than digital printing.

If you are just starting out, however, you should consider using digital printing. It is much easier to learn and there are fewer limitations when compared to screen printing.

Screen printing requires special equipment. It usually costs more than digital printing and takes longer to complete an order.

If you are a beginner, you should stick with digital printing.

If your goal is to produce small quantities of shirts, screen printing is ideal.

If you are a professional who needs to produce high volumes of shirts, you should go with digital printing. 

Why Is Weight Important When Shipping?

Shipping a t-shirt is similar to shipping any other product. The main difference lies in the fact that you cannot ship a t-shirt directly to someone else.

Instead, you must first send the shirt to a fulfillment center where it will be packed and shipped to the recipient.

The weight of the package determines whether or not you will incur additional fees. For example, if you ship a package weighing less than 2 pounds, you won’t pay anything extra. But if you ship a package that weighs more than 10 pounds, you will likely incur additional charges.

The following list shows how much you will pay based on the size of the package:

Package Size (in inches) Fee per pound

(Please be aware that these prices are subject to change depending on location).

  • 0 – 6 – $1.99
  • 7 – 12 – $2.49
  • 13 – 18 – $3.99
  • 19 – 24  – $6.99
  • 25 – 30 – $10.99
  • 31 – 36 – $15.99
  • 37 – 42 – $19.99
  • 43 – 48 – $24.99
  • 49 – 54 – $29.99
  • 55 – 60 – $34.99
  • 61 – 66 – $39.99
  • 67 – 72 – $44.99
  • 73 – 78 – $49.99

How To Ship A T-Shirt 

When sending a t-shirt, you should always include the following information:

  • Your name
  • Address
  • Phone number
  • Email address
  • Size
  • Color
  • Fabric type
  • Quantity
  • Whether you would like to add a note

What Are Some Tips for Shipment?

There are several things you need to keep in mind when shipping a t-shirt. First, make sure that you have included everything needed to ensure proper delivery.

This includes including the correct shipping label, packing slip, tracking number, etc. 

Second, make sure that you pack the item properly so that it arrives undamaged. Third, make sure that you ship the item within a reasonable time frame.

If you wait too long before shipping, you risk losing sales. Finally, make sure that you provide accurate information about your shipment. You don’t want to get stuck with a damaged or lost package.

How Time Of Year Affects The Weight Of A T-Shirt

It is important to know what season you are selling your products during. This is especially true when shipping t-shirts. The following table lists the average weights of different types of t-shirts sold throughout the year.

Monthly Average Weight of a T-shirt by Season

(Please note that this data was collected from online retailers.)

  • January – 7.5 ounces
  • February – 8.4 ounces
  • March – 9.8 ounces
  • April – 11.9 ounces
  • May – 13.8 ounces
  • June – 14.8 ounces
  • July – 15.6 ounces
  • August – 16.7 ounces
  • September – 17.2 ounces
  • October – 19.1 ounces
  • November – 20.2 ounces
  • December – 21.2 ounces 

Frequently Asked Questions

When Shipping my Own T-shirt, Can I Send my own Label?

Yes! All you need to do is print a label from your computer at home. Then, simply drop off your package at a local FedEx office. They will take care of the rest.

Do I Need to Print Labels at Home when Shipping?

No. You can use preprinted labels provided by FedEx. Simply print them at home and then drop them off at a local FedEx office along with your package.

Why is T-shirt Weight Important?

Weight matters because it affects the cost of shipping. A heavier package costs more money to ship. So, if you want to save money, you should choose lighter packages.

Can I Ship a Custom Printed T-shirt?

Yes, but you will need to create an account at Once you have created an account, you can select “Create Custom Label” under the “My Account” tab.

From there, you can enter all the details for your custom printed order.


In this article we have answered the question, “how much does a t-shirt weigh”, as well as providing many examples of shirt weights.

Understanding the weight of a shirt is important, especially to those who are interested in making t-shirts for themselves or even going as far as selling.

Everything you need to know about weight, the factors and how to produce and manufacture shirts for yourself has been thoroughly explained for your convenience, helping you with all your t-shirt needs.

Amanda Brown

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